The work spans furnaces, compressed air, electrical infrastructure, motor-driven equipment, cooling systems, and plant-level monitoring. Each system is a separate engineering practice — measured, designed, implemented, verified.
We begin every engagement with measurement: electrical consumption, natural gas, system-level load distribution. The data establishes which systems dominate consumption — and which corrections will produce the largest return.
In many facilities, inefficiencies arise not from equipment limitations but from suboptimal system operation and lack of coordination between control logic and production demand. We adjust system control, load management, and monitoring without requiring extensive capital replacement.
Thermal systems are evaluated through furnace performance analysis and energy balance calculations. Opportunities like economizer integration demonstrated natural gas savings exceeding 700,000 Nm³ annually in specific applications at Tuzla.
Detailed leak detection and consumption analysis identifies excessive air usage. On one process measured at Tuzla, optimization reduced compressed-air consumption to 30% of original demand, with annual energy savings exceeding 37,000 kWh.
Electrical and motor-driven systems are evaluated through load analysis, efficiency review, and operational behavior. Pump optimization at Tuzla generated 709,632 kWh/year of electrical savings and 376,105 TL/year cost reduction.
Optimization without measurement reverts. We build the data infrastructure that lets your team observe system performance, track regressions, and continue refining after the engagement closes.
Tell us your facility size, dominant energy systems, and the constraint you most want to fix. We respond within two business days with a scoping proposal.